Method of manufacturing a cold-rolled steel plate

ABSTRACT

A method of making a cold-rolled steel plate has a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, and Al at 0.05% or less. The chemical composition further contains any one of Nb from 0.03 to 0.4% and V from 0.03 to 0.3%. These elements satisfy 5*C %−Si %+Mn %−1.5*Al %&lt;1 within the aforementioned range of the corresponding content. A residue is formed of Fe and unavoidable impurities. An average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates is from 20 to 100 nm. In this way, the chemical composition is regulated and the precipitates are dispersed finely and uniformly, thereby enhancing heat spot resistance and antiwear performance.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a divisional of U.S. patent application Ser. No. 14/764,784, filed Jul. 30, 2015, now U.S. Pat. No. 10,060,004 B2 which is the U.S. National Phase of International Patent Application Serial No. PCT/JP2014/051352, filed Jan. 23, 2014, which claims priority to Japanese Patent Application Serial No. 2013-016754, filed Jan. 31, 2013, and Japanese Patent Application Serial No. 2013-222744, filed Oct. 25, 2013. The contents of the foregoing applications are hereby incorporated by reference in their entireties.

TECHNICAL FIELD

The present invention relates to a cold-rolled steel plate used for example as a clutch plate, and a method of manufacturing the same.

BACKGROUND

A multiplate wet clutch for an automatic transmission has an alternate arrangement of multiple friction plates each with a friction material formed of a special sheet of paper attached to a surface thereof and separator plates to contact the friction plates. Action of making a switch between separating and connecting the friction plates and the separator plates controls transmission of power.

The friction plate and the separator plate are both ring-shaped steel plate members. Generally, such a friction plate and a separator plate forming the multiplate wet clutch are collectively called a clutch plate.

The following four phenomena are known as major defect phenomena occurring in the separator plate: wear of a spline part (hereinafter called feature A); a rattle due to an inaccurate position of the spline part (hereinafter called feature B); change in roughness due to wear of a surface in friction with the friction plate (hereinafter called feature C); and the occurrence of a heat spot and nonuniformity of a shape and a material quality due to the heat spot (hereinafter called feature D). All of these phenomena are significant characteristics, among which a defect due to the heat spot is the hardest to deal with.

In response to behavior of the multiplate wet clutch to make a shift from a neutral state to a power transmission state to engage the clutch, the friction plate and the separator plate are pressed against each other under high load and a high relative velocity. This rapidly reduces the relative velocity between the friction plate and the separator plate. Resultant frictional heat rapidly enters a surface of the separator plate to become a sliding portion, thereby increasing the temperature of the surface of the separator plate. This temperature increase in the surface of the separator plate becomes a cause for the occurrence of a heat spot.

A projection at the heat spot part resulting from heating with the frictional heat, distortion occurring around the heat spot, and local change in a material quality cause a nonuniform frictional state when the clutch is actuated. The nonuniform frictional state causes a new heat spot. Such a vicious cycle degrades the performance of the multiplate wet clutch to a large extent.

Enhancing fuel efficiency of automobiles is an extremely important problem to be solved at the present time. Enhancing efficiency in terms of a mechanistic aspect and reducing the size and weight of the clutch as a unit are very important elements among various elements forming an automobile.

Requirements for a transmission include enhancement of efficiency, reduction in friction loss, and reduction in size and weight. The efficiency of the multiplate wet clutch should be enhanced to satisfy these requirements. The efficiency of the multiplate wet clutch may be enhanced for example by reduction in the diameter of a plate, reduction in the number of plates, and increase in a coefficient of friction achieved by reducing a lubricant and changing a friction material. However, all of these become causes for excessive temperature increase, specifically, a heat spot that cannot be handled with a conventional technique.

Enhancing the performance of the clutch plate in terms of its material may lead to dramatic enhancement of the efficiency of the transmission. Thus, enhancing heat spot resistance is required for a steel plate to be used as the clutch plate.

Methods described, for example, in Japanese Laid-open Patent Application Publication No. 2005-249050 (the '050 application), Japanese Laid-open Patent Application Publication No. 2005-249051 (the '051 application), Japanese Laid-open Patent Application Publication No. 2005-249106 (the '106 application), Japanese Laid-open Patent Application Publication No. 2008-266731 (the '731 application), and Japanese Laid-open Patent Application Publication No. 2010-132983 (the '983 application) are known as techniques relating to enhancement of the heat spot resistance of a steel plate.

According to the method described in the '050 application, temperature of phase transformation from ferrite to austenite is increased using low-carbon steel. This prevents the occurrence of phase transformation even if a plate is heated by frictional heat during engagement of a clutch, thereby suppressing the occurrence of a heat spot.

According to the method described in the '051 application, the thermal diffusivity of a steel plate is increased by defining an alloy element content. This suppresses temperature increase of a plate to be caused by frictional heat to suppress the occurrence of a heat spot.

According to the method described in the '106 application, austenitic stainless steel unlikely to be phase transformed is used as a material for a plate, thereby suppressing the occurrence of a heat spot.

According to the method described in the '731 application, a Ti precipitate or an Nb precipitate is used to suppress the occurrence of a heat spot.

According to the method described in the '983 application, in addition to using a Ti precipitate or an Nb precipitate, Si or Al having the effect of increasing a transformation point is added to suppress the occurrence of a heat spot.

In addition to enhancement of efficiency, reduction in friction loss, and reduction in size and weight of a transmission achieved by enhancing heat spot resistance, the antiwear performance of a spline part such as a tooth tip of the separator plate is also one important characteristic.

Methods described in Japanese Laid-open Patent Application Publication No. 2001-73073 (the '073 application), Japanese Laid-open Patent Application Publication No. 2003-277883 (the '883 application), Japanese Laid-open Patent Application Publication No. 2007-211260 (the '260 application), and Japanese Laid-open Patent Application Publication No. 2004-162153 (the '153 application) are known as techniques relating to enhancement of the antiwear performance of a tooth tip of the separator plate.

According to the method described in the '073 application, antiwear performance is enhanced by using a hard precipitate such as TiC or cementite.

According to the method described in the '883 application a hot-rolled steel plate having a ferrite structure with ferrite particles with a diameter of 5 μm or more and 15 μm or less is cold rolled at rolling reduction of 50% or more, thereby enhancing antiwear performance.

According to the method described in the '260 application, a steel structure is controlled through combined addition of Cr, Ti, and B, thereby enhancing antiwear performance.

According to the method described in the '153 application, a steel structure is controlled by controlling a fraction of pearlite and that of cementite and controlling the diameter of ferrite particles, thereby enhancing antiwear performance.

SUMMARY

However, the aforementioned methods of the '050 application, the '051 application, the '106 application, the '731 application, and the '983 application are only responsive to some of the aforementioned four features A to D required to be handled regarding the separator plate. Further, the aforementioned methods of the '050 application, the '051 application, the '106 application, the '731 application, and the '983 application have many problems to be solved including failing to achieve sufficient effect in terms of heat spot resistance, reduction in manufacturing performance, and increase in material cost.

As an example, of the '050 application, the '051 application, and the '106 application, do not consider how to handle the features A, B, and C, failing to achieve sufficient result in terms of enhancement of efficiency, reduction in friction loss, and reduction in size and weight of a transmission.

Regarding the austenitic stainless steel described in the '106 application, not only is it much more expensive than a steel plate generally used as a clutch plate, but stainless steel also has low heat conductivity which may cause a problem of increasing the temperature of a steel plate surface easily due to low diffusion performance of frictional heat.

The steel compositions described in the '731 application, and the '983 application were actually examined and found to be able to enhance heat spot resistance. However, they fail to achieve sufficient results in terms of enhancement of efficiency, reduction in friction loss, and reduction in size and weight of a transmission.

The '983 application describes addition of Si and Al. However, adding Si and Al causes many problems in terms of manufacturing and is not effective from an industrial viewpoint as it is likely to cause brittle fracture of a slab or a coil.

The '073 application, the '883 application, the '260 application, and the '153 application are to merely enhance antiwear performance. Specifically, the separator plate is required not only to achieve high antiwear performance at a spline part but also to avoid damage to a counterpart drum or a counterpart case. Thus, simply being capable of enhancing antiwear performance is not sufficient for a material for the separator plate.

Controlling change in roughness of a surface in friction with the friction plate is also a different significant characteristic relating to wear or a wear phenomenon. Specifically, the performance of a surface of the separator plate against wear caused by a friction sheet of paper as a counterpart material is an important issue. Damage to the friction sheet of paper as a counterpart material of friction should certainly be avoided.

None of The '073 application, the '883 application, the '260 application, and the '153 application gives consideration to providing both of two types of antiwear performances of different features at two sites, a spline part and a surface.

Thus, a steel plate achieving favorable heat spot resistance and favorable antiwear performance has been required as a material for a clutch plate, for example.

This invention has been made in view of the aforementioned issues. It is an object of this invention to provide a cold-rolled steel plate with favorable heat spot resistance and favorable antiwear performance and a method of manufacturing the cold-rolled steel plate.

An example cold-rolled steel plate has a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, Nb from 0.03 to 0.4%, and Al at 0.05% or less, with a residue being formed of Fe and unavoidable impurities. The chemical composition satisfies a formula (1): 5*C %−Si %+Mn %−1.5*Al %<1. An average diameter of particles of an Nb-based carbide as precipitates is from 20 to 100 nm. The cold-rolled steel plate has cross-sectional hardness from 200 to 400 HV.

An example cold-rolled steel plate has a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, V from 0.03 to 0.3%, and Al at 0.05% or less, with a residue being formed of Fe and unavoidable impurities. The chemical composition satisfies the formula (1): 5*C %−Si %+Mn %−1.5*Al %<1. An average diameter of particles of a V-based carbide as precipitates is from 20 to 100 nm. The cold-rolled steel plate has cross-sectional hardness from 200 to 400 HV.

An example cold-rolled steel plate has a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, and Al at 0.05% or less so as to satisfy the formula (1): 5*C %−Si %+Mn %−1.5*Al %<1, and the chemical composition further containing a plurality of elements out of Nb from 0.01 to 0.4%, V from 0.01 to 0.3%, and Ti from 0.01 to 0.3% so as to satisfy a formula (2): 0.04<(Nb %/1.4) (V %/1.1)+Ti %<0.3, with a residue being formed of Fe and unavoidable impurities. An average diameter of particles of carbides containing at least one of Nb, V and Ti as precipitates is from 20 to 100 nm. The cold-rolled steel plate has cross-sectional hardness from 200 to 400 HV.

According to an example cold-rolled steel plate in the cold-rolled steel plate, the chemical composition further contains, on the basis of percent by mass, at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B from 0.0002 to 0.002% so as to satisfy a formula (3): 5*C %−Si %+Mn %+1.6*Cr %+0.8*Ni %−1.5*Al %<1.

According to an example cold-rolled steel plate in the cold-rolled steel plate, the chemical composition further contains, on the basis of percent by mass, at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B from 0.0002 to 0.002% so as to satisfy a formula (3): 5*C %−Si %+Mn %+1.6*Cr %+0.8*Ni %−1.5*Al %<1.

According to an example cold-rolled steel plate, the chemical composition further contains, on the basis of percent by mass, at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B from 0.0002 to 0.002% so as to satisfy a formula (3): 5*C %−Si %+Mn %+1.6*Cr %+0.8*Ni %−1.5*Al %<1.

According to an example cold-rolled steel plate in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to an example cold-rolled steel plate in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to an example cold-rolled steel plate in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to a cold-rolled steel plate, in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to a cold-rolled steel plate, in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to an example cold-rolled steel plate, in the cold-rolled steel plate, the average diameter of particles of carbides containing any one of Nb, V and Ti as precipitates in a front layer part extending to at least 200 μm from a surface of the steel plate is from 20 to 100 nm.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to an example method of manufacturing a cold-rolled steel plate, the steel slab having the chemical composition is smelted, the steel slab is heated to 1200° C. or more and hot rolled to form a hot-rolled steel plate, the hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, thereby obtaining cross-sectional hardness from 200 to 400 HV.

According to this invention, the chemical composition is regulated and the average diameter of particles of precipitated carbides is from 20 to 100 nm. This enhances heat spot resistance and antiwear performance.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing a state before a test to examine heat spot resistance of a Working Example of this invention is conducted.

FIG. 2A is a plan view showing a state after the test to examine the heat spot resistance of the Working Example is conducted, FIG. 2B is a sectional view taken along a line A-A of FIG. 2A showing a state after the test to examine the heat spot resistance of the Working Example is conducted, and FIG. 2C is a view showing a hardness measuring point.

DETAILED DESCRIPTION

An embodiment of this invention will be described.

A cold-rolled steel plate of this invention is used, for example, as a material for a clutch plate in a multiplate wet clutch mechanism of an automatic transmission of an automobile.

A cause for the occurrence of a heat spot in a clutch plate formed of a normal steel plate is described first.

If a clutch is engaged under high load, temperature increases considerably by friction in a surface of the clutch plate in the engaged state. This austenitizes a metal structure of the steel plate. In the steel plate, a region where austenitization occurs in response to temperature increase during engagement of the clutch is limited to a front layer of the steel plate. Temperature increase to a degree that causes phase transformation does not occur inside the steel plate.

The heated region in the surface of the steel plate is rapidly cooled (self-cooled) resulting from rapid heat conduction to the inside of the steel plate in a low temperature to be martensitically transformed.

If the part heated by friction is rapidly cooled by self-cooling to be martensitically transformed, a resultant martensitic structure expands in volume to form a heat spot that is a region like a projection projecting to a higher position than its surrounding area.

The change in shape occurring during the martensitic transformation applies compressive residual stress to a surrounding structure. This damages the flatness of the clutch plate to distort the clutch plate.

Such a heat spot is suppressed effectively by the following first to fourth countermeasures.

The first countermeasure is to suppress temperature increase of the clutch plate caused by frictional heat. More specifically, the heat conductivity of the steel plate forming the clutch plate is increased. This rapidly diffuses heat from a friction part in the surface of the clutch plate to a surrounding area, thereby suppressing abnormal temperature increase from occurring locally in the outermost surface.

The heat conductivity of steel becomes highest in pure iron and becomes lower with increase in an alloy element added content. The heat conductivity also becomes lower with increase in the volume fraction of a second phase such as pearlite. Meanwhile, adding an alloy element into steel is necessary for ensuring appropriate strength and antiwear performance of the steel plate as a clutch plate.

Strength and antiwear performance required for the steel plate as a clutch plate are ensured and high heat conductivity is maintained effectively by forming a dispersed metal structure with fine precipitates dispersed uniformly in a ferrite structure.

The second countermeasure is to suppress transformation into the γ phase of a metal structure in a front layer part of the clutch plate even if the temperature of the clutch plate is increased by frictional heat. More specifically, even if temperature increase of the surface of the steel plate by the frictional heat is unavoidable, austenitization to occur resulting from temperature increase by friction is still suppressed by making austenite transformation of the steel plate itself unlikely.

Austenite transformation is suppressed effectively by increasing a transformation point or delaying dissolving of a carbide.

A transformation point is increased effectively by adding an element to increase a point of α to γ transformation (transformation point A₃) or reducing the added content of an element that reduces the transformation point A₃.

Dissolving is delayed effectively by making a carbide exist in steel with stable properties that prevent dissolving of the carbide as much as possible.

In carbon steel, α to γ transformation starts with dissolving of a carbide at an interface between the carbide and the mother phase. If the carbide is dissolved in the α phase or the γ phase easily, the α to γ transformation proceeds promptly. Meanwhile, if the carbide is not dissolved easily, progress of the α to γ transformation is suppressed.

The transformation point drops with C, Mn, and Ni, and increases with Si and Cr. Thus, it is important to minimize the respective added contents of C, Mn, and Ni as much as possible. Where needed, the respective added contents of Si and Cr may be increased in consideration of other conditions, for example.

An Fe₃C (cementite: θ)-based material as a carbide has the property of being dissolved easily. Meanwhile, in the case of steel containing Cr, Cr tends to be concentrated in Fe₃C. The concentration of Cr stabilizes Fe₃C. Compared to Fe₃C, an Nb-based carbide, a V-based carbide, or a Ti-based carbide has the property of being remarkably stable and having a low degree of solubility in the γ phase.

Specifically, dispersing an Nb-based carbide, a V-based carbide, or a Ti-based carbide finely and uniformly is a considerably excellent method of ensuring the strength and antiwear performance of the steel plate. Thus, using an Nb-based carbide, a V-based carbide, or a Ti-based carbide is a preferable method of suppressing transformation into the γ phase. Adding Nb, V or Ti is also an effective method of reducing C as an element that reduces a transformation point most prominently.

As described above, strength and antiwear performance are ensured effectively by adding Nb, V or Ti and forming a hard carbide. With the intention of reducing the amount of redundant C not to be bonded to Nb, V or Ti, an optimum added content is determined in consideration of a relationship of an Nb added content, a V added content, or a Ti added content with the amount of C. This reduces the amount of dissolved C in a part heated by friction, thereby suppressing transformation into the γ phase further.

The third countermeasure is to suppress martensitic transformation that is caused by self-cooling of the clutch plate even if temperature increase by frictional heat transforms a metal structure in a front layer part of the clutch plate into the γ phase. More specifically, even if temperature increase and transformation into the γ phase of the surface of the steel plate are unavoidable, martensitic transformation that is caused by self-cooling is still suppressed by reducing the quenching performance of the steel plate.

The quenching performance is reduced effectively by reducing the added content of an element to enhance the quenching performance and by making the diameter of γ crystal grains finer.

To reduce the quenching performance (or block its improvement), it is important to reduce the added contents of Si, Mn, Ni, Cr, Mo, B, and the like as much as possible.

The diameter of γ crystal grains is made finer effectively through use of a grain boundary pinning effect achieved by a fine precipitate. More specifically, an Nb-based carbide, a V-based carbide, a Ti-based carbide, and a nitride are dispersed finely to make the diameter of γ grains finer. This facilitates nucleation in the α phase during cooling from the γ phase, thereby reducing the quenching performance. Such use of Nb, V and Ti is considerably effective as it not only acts to enhance heat conductivity and suppress transformation into the γ phase, but also acts to enhance strength and antiwear performance.

The fourth countermeasure is to suppress deformation of the clutch plate due to transformation stress even if temperature increase by frictional heat transforms a metal structure in the front layer part of the clutch plate into the γ phase to martensitically transform the metal structure as a result of self-cooling. More specifically, even if martensitic transformation (conversion to a heat spot) of a heated part in the surface of the steel plate is unavoidable, distortion of the clutch plate due to the heat spot is suppressed by ensuring sufficient strength of a metal structure surrounding the heat spot.

As described above, the heat spot itself is considered to be a martensitic region formed from heating and rapid cooling of a friction part. Though not as high as in the heat spot, temperature increases in a surrounding area of the heat spot resulting from frictional heat to affect the metal structure. The heat spot is subjected to phase transformation from α to γ and then to martensite. However, the surrounding area of the heat spot is not heated to a degree that causes transformation into the γ phase, so that it becomes soft in many cases resulting from its material structure. More specifically, a steel plate generally used as a clutch plate has work hardness controlled to be from about 220 to about 320 HV through hardening by cold rolling. In the surrounding area of the heat spot, the cold rolling causes recovery and recrystallization of a worked structure with heat resulting from frictional heat, thereby reducing hardness.

Thus, softening of the surrounding area of the heat spot can be suppressed by suppressing recovery and recrystallization of a cold-rolled structure. More specifically, by adding Nb, V or Ti and forming a structure containing a highly thermally stable Nb-based carbide, V-based carbide or Ti-based carbide dispersed uniformly in the structure, recrystallization can be suppressed and reduction in hardness can be suppressed effectively.

Based on the aforementioned first, second, third, and fourth countermeasures, the chemical composition of a cold-rolled steel plate is defined as follows. Unless otherwise stated, the content of each element is expressed on the basis of percent by mass.

The chemical composition of the cold-rolled steel plate contains C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), Nb from 0.03 to 0.4%, and Al at 0.05% or less (excluding a case where Al is not added), with a residue being formed of Fe and unavoidable impurities. Each element is added within the aforementioned range of the corresponding content so as to satisfy a formula (1): 5*C %−Si %+Mn %−1.5*Al %<1. In the formula (1), C % means the content of C (%), Si % means the content of Si (%), Mn % means the content of Mn (%), and Al % means the content of Al (%).

The chemical composition of the cold-rolled steel plate is not limited to the above-described one, and may contain V instead of Nb as follows.

That is, the chemical composition of the cold-rolled steel plate may contain C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), V from 0.03 to 0.3%, and Al at 0.05% or less (excluding a case where Al is not added), with a residue being formed of Fe and unavoidable impurities, where the formula (1) is satisfied.

Further, without being limited to the above chemical compositions, the chemical composition may contain a plurality of elements out of Nb, V and Ti as follows.

That is, the chemical composition of the cold-rolled steel plate may contain C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), and Al at 0.05% or less (excluding a case where Al is not added), where the formula (1) is satisfied, and where the chemical composition further contain a plurality of kinds among Nb from 0.01 to 0.4%, V from 0.01 to 0.3%, and Ti from 0.01 to 0.3% so as to satisfy a formula (2): 0.04<(Nb %/1.4)+(V %/1.1)+Ti %<0.3, with a residue being formed of Fe and unavoidable impurities. In the formula (2), Nb % means the content of Nb (%), V % means the content of V (%), and Ti % means the content of Ti (%).

In addition to the above chemical compositions, the chemical composition of the cold-rolled steel plate may contain at least one of Cr, Ni, Mo and B as required.

That is, in addition to the above chemical compositions, the chemical composition of the cold-rolled steel plate may contain at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B at 0.0002 to 0.002%, where a formula (3): 5*C %−Si %+Mn %+1.6*Cr %+0.8*Ni %−1.5*Al %<1 is satisfied. In the formula (3), C % means the content of C (%), Si % means the content of Si (%), Mn % means the content of Mn (%), Cr % means the content of Cr (%), Ni % means the content of Ni (%), and Al % means the content of Al (%).

Each element and the content of each element in the cold-rolled steel plate are described below.

Regarding C (carbon), a content below 0.03% makes it difficult to form hard carbide particles to contribute to antiwear performance. Meanwhile, in response to increase in the content of C, the point of transformation from α to γ drops, hardness and a dilation deformation amount are increased in a part heated by frictional heat during formation of a martensitic structure, and heat conductivity is reduced. An upper limit of the content of C determined within a range satisfying the formula (1) or (3) in consideration of a balance with other characteristics is 0.12%. Thus, the content of C is determined to be from 0.03% or more and 0.12% or less. If enhancement of heat spot resistance is given higher priority, it is preferable that the content of C be below 0.10%.

Regarding Si (silicon), a content below 0.4% is sufficient if Si is to be added for the general purpose of deoxidization. Meanwhile, Si has the effect of increasing the point of transformation from α to γ, so the content of Si may exceed 0.4%. Adding Si excessively to a content exceeding 1.0% is likely to cause brittle fracture during rolling of a steel plate, for example. Thus, the content of Si is determined to be from 0% (including a case where Si is not added) or more and 1.0% or less.

Regarding Mn (manganese), Mn is an element necessary for enhancing the strength of a material steel plate and should be added to a content of 0.2% or more for enhancing the strength. Meanwhile, Mn has the effect of reducing the point of transformation from α to γ. Thus, adding Mn to a content exceeding 0.8% reduces the point of transformation from α to γ. Thus, the content of Mn is determined to be from 0.2% or more and 0.8% or less. As the content of Mn increases, a hot-rolled steel plate is more likely to be formed into a structure with bands and the nature of the hot-rolled steel plate at a punching cross section formed by punching process is more likely to be degraded. Thus, it is more preferable that the content of Mn be 0.6% or less.

Regarding P (phosphorous) and S (sulfur), adding P and S to a content exceeding 0.03% reduces punching performance and toughness. Thus, the content of P is determined to be 0.03% or less (excluding a case where P is not added) and that of S is determined to be 0.03% or less (excluding a case where S is not added).

Regarding Al (aluminum), Al is an element having a deoxidizing effect. A content below 0.01% is sufficient if Al is to be added only for the purpose of deoxidization. Meanwhile, Al has the effect of increasing the point of transformation from α to γ, so that the content of Al may exceed 0.01%. In the case of steel containing Nb, V or Ti at a specified concentration, adding Al in large quantities to this steel to a content exceeding 0.05% does not work advantageously in terms of the effect of increasing a transformation point. Thus, the content of Al is determined to be 0.05% or less (excluding a case where Al is not added).

The point of transformation from α to γ and the quenching performance of a cold-rolled steel plate are affected by the respective effects of C, Si, Mn and Al. Thus, the respective contents of these elements should be examined comprehensively. To increase the point of transformation from α to γ and to reduce the quenching performance, the content of each element should satisfy the relationship defined by the formula (1): 5*C %−Si %+Mn %−1.5*Al %<1.

Regarding Nb (niobium), V (vanadium) and Ti (titanium), these elements are to bond with C in steel to form hard carbides, contributing to improvement of the antiwear performance. Also, Nb, V and Ti have an effect of fixing intra-steel carbon as low-solubility NbC, VC and TiC to suppress transformation from α to γ in the heated part caused by frictional heat. Further, Nb, V and Ti effectively suppress coarsening of the diameter of ferrite crystal grains as well as softening in a part where a temperature is to be increased by friction. That is, making Nb, V and Ti contained in the chemical composition makes it possible to improve the heat spot resistance and the antiwear performance.

Then, in the case where Nb out of Nb, V and Ti is contained singly, Nb needs to be contained at 0.03% or more in order to achieve the effects relating to the heat spot resistance and the antiwear performance. Meanwhile, making Nb contained at over 0.4% causes the hardness of hot rolled steel plates to increase such that plate-use steels of desired product plate thicknesses and hardnesses can no longer be manufactured. Thus, for cases with single use of Nb out of Nb, V and Ti, the Nb content is determined to be within a range from 0.03% to 0.4%.

Also, in the case where V is contained singly out of Nb, V and Ti, V needs to be contained at 0.03% or more in order to achieve the effects relating to the heat spot resistance and the antiwear performance. Meanwhile, making V contained at over 0.3% causes the hardness of hot rolled steel plates to increase such that plate-use steels of desired product plate thicknesses and hardnesses can no longer be manufactured. Thus, for cases with single use of V out of Nb, V and Ti, the V content is determined to be within a range from 0.03% to 0.3%.

Further, in the case where a plurality of elements out of Nb, V and Ti are contained as a composite, it is necessary to contain Nb at 0.01% or more, V at 0.01% or more, and Ti at 0.01% or more in order to achieve the effects relating to the heat spot resistance and the antiwear performance. Meanwhile, making Nb contained at over 0.4%, V contained at over 0.3% and Ti contained at over 0.3% causes the hardness of hot rolled steel plates to increase such that plate-use steels of desired product plate thicknesses and hardnesses can no longer be manufactured. Thus, for cases with composite use among Nb, V and Ti, the Nb content is determined to be within a range from 0.01% to 0.4%, the V content is determined to be within a range from 0.01% to 0.3%, and the Ti content is determined to be within a range from 0.01% to 0.3%.

For cases with composite addition of Nb, V and Ti as described above, the heat spot resistance, the antiwear performance and other side effects are affected by effects of individual elements to be added. Therefore, the content of each of these elements need to be comprehensively considered, where the contents of Nb, V and Ti are required to satisfy the relationship expressed by the formula (2): 0.04<(Nb %/1.4)+(V %/1.1)+Ti %<0.3.

Regarding Cr (chromium), Ni (nickel), Mo (molybdenum) and B (boron), these elements have the effect of enhancing antiwear performance and toughness. Thus, it is preferable that these elements be added if a counterpart spline to make a fit with a spline part of a separator plate is hard as a result of surface hardening treatment such as carburizing or nitriding, for example.

If Cr is to be added, the content of Cr is determined to be from 0.10% or more and 2.0% or less in consideration of its effect of enhancing antiwear performance and its side effect.

If Ni is to be added, the content of Ni is determined to be from 0.05% or more and 0.5% or less in consideration of its effect of enhancing toughness and its side effect.

If Mo is to be added, the content of Mo is determined to be from 0.05% or more and 0.5% or less in consideration of its effect of enhancing toughness and its side effect.

If B is to be added, the content of B is determined to be from 0.0002% or more and 0.002% or less in consideration of its effect of enhancing toughness and its side effect.

If Cr or Ni is to be added as required, the point of transformation from α to γ and the quenching performance of a cold-rolled steel plate are also affected by the respective effects of Cr and Ni. Thus, the respective contents of C, Si, Mn and Al as well as Cr and Ni should be examined comprehensively in order to increase the point of transformation from α to γ and to reduce the quenching performance, where the content of each element should satisfy the relationship defined by the formula (3): 5*C %−Si %+Mn %+1.6*Cr %+0.8*Ni %−1.5*Al %<1.

As described above, an Nb-based carbide, a V-based carbide, and a Ti-based carbide are considerably significant elements for enhancing heat spot resistance and antiwear performance. Specifically, an Nb-based carbide, a V-based carbide, and a Ti-based carbide in a surface of a steel plate exert their effects for enhancing heat spot resistance and antiwear performance at a surface in friction with a counterpart spline in the spline part. For this purpose, the Nb-based carbide, the V-based carbide, and the Ti-based carbide should be dispersed finely and uniformly.

More specifically, with Nb added singly, an average diameter of the Nb-based carbide particles as precipitates in the steel plate should be in a range from 20 nm or more and 100 nm or less.

Also, with V added singly, an average diameter of the V-based carbide particles as precipitates in the steel plate should be in a range from 20 nm or more and 100 nm or less.

Further, with a plurality of elements added compositely out of Nb, V and Ti, an average diameter of the carbide particles containing any one of Nb, V and Ti as precipitates in the steel plate should be in a range from 20 nm or more and 100 nm or less.

In particular, an Nb-based carbide, a V-based carbide, and a Ti-based carbide existing in a surface of the steel plate and a front layer part near the surface largely affect heat spot resistance and antiwear performance. Thus, it is preferable that an average diameter of particles containing any one of an Nb-based carbide, a V-based carbide, and a Ti-based carbide existing at least in the front layer part extending from the surface of the steel plate to a depth of 200 μm be in a range from 20 nm or more and 100 nm or less.

Meanwhile, an Nb-based carbide, a V-based carbide, and a Ti-based carbide existing in positions such as a central part of the cross-sectional direction of the steel plate deeper than the front layer part do not contribute much to heat spot resistance. If given excellent antiwear performance, the Nb-based carbide, the V-based carbide, and the Ti-based carbide in turn cause the risk of damage to a counterpart material. Thus, an average diameter of particles of the Nb-based carbide, the V-based carbide, and the Ti-based carbide existing in the central part of the cross-sectional direction of the steel plate is only required to be substantially the same as that of the particles in the front layer part. An Nb-based carbide, a V-based carbide, and a Ti-based carbide in the central part of the cross-sectional direction existing in excessively larger quantities than that in the front layer part in turn are not preferable in terms of using a cold-rolled steel plate as a clutch plate. Thus, as in the front layer part, it is preferable that an average diameter of particles containing at least one of an Nb-based carbide, a V-based carbide, and a Ti-based carbide in the central part of the cross-sectional direction of the steel plate or in a layer deeper than the depth of 200 μm from the surface of the steel plate be in a range from 20 nm or more and 100 nm or less.

In addition, as elements for forming hard carbides, W (tungsten), Ta (tantalum), Zr (zirconium) and Hf (hafnium) may be further added in addition to Nb, V and Ti.

A manufacturing method of this invention is described next.

First, a steel slab is smelted that has a chemical composition containing C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), Nb from 0.03 to 0.4%, and Al at 0.05% or less (excluding a case where Al is not added), with a residue being formed of Fe and unavoidable impurities. The chemical composition satisfies the relationship defined by the formula (1).

When V is contained instead of Nb, a steel slab is smelted that has a chemical composition containing C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), V from 0.03 to 0.3%, and Al at 0.05% or less (excluding a case where Al is not added), with a residue being formed of Fe and unavoidable impurities. The chemical composition satisfies the relationship defined by the formula (1).

Also when a plurality of elements out of Nb, V and Ti are contained compositely, a steel slab is smelted that has a chemical composition containing C from 0.03 to 0.12%, Si from 0 to 1.0% (including a case where Si is not added), Mn from 0.2 to 0.8%, P at 0.03% or less (excluding a case where P is not added), S at 0.03% or less (excluding a case where S is not added), and Al at 0.05% or less (excluding a case where Al is not added), where the relationship defined by the formula (1) is satisfied, the chemical composition further containing a plurality of elements out of Nb from 0.01 to 0.4%, V from 0.01 to 0.3%, and Ti from 0.01 to 0.3% so as to satisfy the relationship defined by the formula (2), with a residue being formed of Fe and unavoidable impurities.

Furthermore, when at least one of elements out of Cr, Ni, Mo and B is contained, a steel slab is smelted that has a chemical composition containing, in addition to the above-described chemical components, at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B from 0.0002 to 0.002%, where the relationship defined by the formula (3) is satisfied.

This steel slab is heated to 1200° C. or more and then hot rolled. A heating temperature below 1200° C. leads to the probability of failing to dissolve a carbide sufficiently.

For the hot rolling, it is preferable that a hot rolling finishing temperature be set to a temperature higher than an Ar₃ transformation point in terms of the quality of a hot-rolled steel plate and hot rolling efficiency, for example. Specifically, the finishing temperature is determined to be 850° C. or more and 950° C. or less and a hot-rolled coil formed by winding the hot-rolled steel plate at a winding temperature in a temperature range from 500° C. or more and 700° C. or less is used as a material. A winding temperature below 500° C. does not produce a precipitate of a carbide in large quantities. Meanwhile, a winding temperature exceeding 700° C. decarburizes a surface of the steel plate notably. This reduces the quantity of the precipitate of the carbide in the outermost layer part and reduces the diameter of particles of the precipitated carbide. Additionally, moderate cooling to reduce a temperature from the finishing temperature to the winding temperature at an average cooling rate below 20° C. per second coarsens the precipitated carbide. Thus, it is preferable that the average cooling rate be 20° C. per second or more.

The hot-rolled steel plate is subjected to acid pickling to remove scales from a surface and is then cold rolled to become a product. More specifically, to obtain hardness from 200 HV or more and 400 HV or less required for the steel plate as a clutch plate, specifically as a separator plate, the steel plate should be cold rolled at a cold rolling ratio from 20% or more and 70% or less. The hardness is controlled by controlling the rolling ratio.

A friction plate is required to have hardness from 200 HV or more and 400 HV or less and flatness in terms of punching performance. Thus, the friction plate is manufactured as a product by cold rolling the hot-rolled steel plate. To ensure flatness, it is preferable that the cold rolling ratio be controlled in a range from 20% or more and 70% or less. Hardness below 200 HV causes a serious sagging and a serious burr of a punched item and causes a secondary shear surface, degrading the nature of a spline part. Meanwhile, hardness exceeding 400 HV causes serious wear or damage to a punch die while failing to form a shear surface in a punching surface. This makes it impossible to form a preferable shape for a spline part.

If the occasion arises, annealing may be performed directly on the hot-rolled steel plate or may be performed as intermediate annealing on the cold-rolled steel plate. In either case, it is preferable that the steel plate be cold rolled after the annealing. If the intermediate annealing is to be performed during the cold rolling process, a suitable annealing condition can be selected appropriately in view of the thickness of a product and the cold rolling ratio. An annealing condition to cause surface decarburization is not preferable.

Regarding the aforementioned cold-rolled steel plate, the chemical composition is regulated based on the aforementioned first to fourth countermeasures and an average diameter of particles of a precipitated Nb-based carbide, that of particles of a V-based carbide, or that of particles of a Ti-based carbide is determined to be in a range from 20 nm or more and 100 nm or less, thereby enhancing heat spot resistance and antiwear performance.

According to the conventional techniques, an alloy element added content should be reduced to enhance heat spot resistance while an alloy element required for enhancing antiwear performance should be added to enhance strength. Thus, the heat spot resistance and the antiwear performance cannot be improved in a well-balanced manner. On the other hand, the aforementioned cold-rolled steel plate can enhance heat spot resistance and antiwear performance in a well-balanced manner. Thus, the aforementioned cold-rolled steel plate is preferable as a material for a clutch plate, for example.

In addition, the above-described cold-rolled steel plate is suitable for use in not only separate plates dedicated to multiplate wet clutches but also friction plates and dry clutch plates.

EXAMPLES

Working Examples and Comparative Examples are described below.

Steel slabs having chemical compositions shown in Table 1 were smelted. Referring to Table 1, if at least one of Cr, Ni, Mo and B was not added, a value of the left side of the formula (1) is shown as a Q value. If at least one of Cr, Ni, Mo, and B was added, a value of the left side of the formula (3) is shown as the Q value.

TABLE 1 (Percent by mass) Steel Q Formula C Si Mn P S Cr Ti Nb Ni V Mo B Al value (2) Comparative  1 0.07 0.28 0.54 0.012 0.006 — 0.01 — — — — — 0.010 0.60 0.01 Examples  2 0.22 0.22 0.48 0.016 0.003 — 0.17 0.05 — — — — 0.007 1.35 0.21  3 0.12 0.07 0.67 0.015 0.005 — 0.17 — — — — — 0.012 1.18 0.17  5 0.10 1.23 0.44 0.014 0.004 — 0.10 — — — 0.08 — 0.015 −0.31 0.10  6 0.02 0.04 0.41 0.009 0.005 — 0.11 — — — — — 0.009 0.46 0.11  7 0.07 0.06 0.32 0.015 0.005 — 0.47 — — — — — 0.011 0.59 0.47  8 0.11 0.06 0.37 0.016 0.007 — 0.16 0.35 — — — — 0.011 0.84 0.41  9 0.08 0.05 1.30 0.011 0.004 — 0.06 0.01 — — — — 0.190 1.37 0.06 10 0.15 0.05 1.32 0.016 0.004 — 0.22 — — — — — 0.041 1.96 0.22 Working 13 0.07 0.03 0.38 0.014 0.006 — 0.10 0.07 — — — — 0.009 0.69 0.15 Examples 14 0.05 0.05 0.35 0.008 0.004 0.11 0.25 0.06 — — — — 0.007 0.72 0.25 17 0.06 0.05 0.36 0.012 0.003 — 0.08 — — 0.10 — — 0.011 0.59 0.17 19 0.05 0.11 0.41 0.010 0.005 — 0.09 — — 0.11 — — 0.008 0.54 0.19 25 0.04 0.07 0.52 0.013 0.006 — 0.06 — — 0.05 — — 0.013 0.63 0.11 26 0.04 0.04 0.37 0.013 0.005 — — 0.10 — — — — 0.024 0.49 0.07 27 0.05 0.05 0.39 0.011 0.004 — — 0.35 — — — — 0.020 0.56 0.25 28 0.05 0.03 0.35 0.010 0.003 — — — — 0.07 — — 0.022 0.54 0.06 29 0.06 0.05 0.36 0.014 0.005 — — — — 0.27 — — 0.014 0.59 0.25 30 0.04 0.04 0.40 0.015 0.003 — — 0.15 — 0.10 — — 0.028 0.52 0.20 31 0.06 0.02 0.38 0.012 0.004 — 0.12 0.10 — 0.10 — — 0.020 0.63 0.28 32 0.05 0.03 0.39 0.010 0.004 — 0.06 0.08 — 0.05 — — 0.022 0.58 0.16 33 0.05 0.05 0.36 0.011 0.005 — 0.03 0.02 — 0.02 — — 0.019 0.53 0.06 34 0.11 0.05 0.36 0.012 0.003 — — 0.12 — 0.08 — — 0.024 0.82 0.16 35 0.10 0.06 0.38 0.014 0.005 — — 0.32 — — — — 0.021 0.79 0.23 36 0.05 0.10 0.42 0.012 0.011 — — — — 0.21 — 0.002 0.023 0.54 0.19 37 0.10 0.22 0.28 0.015 0.008 — — 0.11 — — 0.16 — 0.010 0.55 0.08 38 0.06 0.11 0.53 0.011 0.003 — 0.04 — 0.10 0.13 — — 0.026 0.68 0.16 39 0.09 0.05 0.35 0.009 0.004 — 0.03 0.04 0.09 — 0.05 — 0.019 0.72 0.06

Using various types of steel slabs, hot rolling and cold rolling were performed under conditions shown in Table 2 to produce various types of samples.

The hot rolling was performed at a heating temperature of 1250° C. A winding temperature was set at any of 450° C., 520° C., 570° C., 600° C., 630° C. and 725° C.

After being pickled with hydrochloric acid, the hot-rolled steel plates were finished to a thickness of 1.8 mm at various cold rolling ratios. Target cross-sectional hardness at a time after the cold rolling was 250 HV. According to two of the Working Examples, a hot-rolled steel plate was annealed at 690° C. and then cold rolled.

Each of these samples was subjected to measurement of heat conductivity, measurement of cross-sectional hardness, and measurement of an average diameter of particles of precipitated carbides (an Nb-based carbide (NbC), a V-based carbide (VC or V₄C₃; hereinafter, referred to as VC) and a Ti-based carbide (TiC)), and measurement of volume fraction of a hard structure in a cross-sectional structure of those carbides.

Further, a test piece was extracted from each sample and was subjected to a punching test, a pin-on-disk friction and wear test, and a heat spot resistance test.

For the measurement of heat conductivity, heat conductivity was measured in a range from 100 to 200° C. using a laser flash method. A test piece with measured heat conductivity of 50 W/m·K or more was evaluated as being good and is identified with o in Table 2.

For the measurement of cross-sectional hardness, a part of each sample was cut out, buried in resin, and polished. Then, Vickers hardness was measured at a thickness central part of a cross section. A measuring load was 50 gf.

For the measurement of an average diameter of particles of carbides in a front layer, a part of each sample was cut and buried in resin so as to obtain an observation surface that is one surface of a cold-rolled steel plate. Then, each cold-rolled steel plate was subjected to polishing in parallel to a surface of the cold-rolled steel plate so that one surface of the cold-rolled steel plate positioned at a depth of 50 to 150 μm from the surface of the cold-rolled steel plate in a plate thickness direction would become an observation surface, followed by etching, by which an extraction replica was manufactured and subjected to observation of precipitates. NbC was observed in cases with Nb singly added out of Nb, V and Ti; VC was observed in cases with V singly added; TiC was observed in cases with Ti singly added; and corresponding precipitates out of NbC, VC and TiC were observed in cases of composite additions. A transmission electron microscope (TEM) was used for the observation. The size of the precipitate was determined in terms of a circle with an image analyzer and the diameter of each precipitate was calculated. An imaging magnification ratio was 50,000 and ten fields of view were observed. A sum of the calculated particle diameters of the precipitates was divided by the number of the precipitates to obtain an average particle diameter. Regarding the average particle diameter of the precipitates of each sample measured in this way, an average particle diameter below 20 nm was evaluated as A, an average particle diameter from 20 to 100 nm was evaluated as B, and an average particle diameter exceeding 100 nm was evaluated as C, as shown in Table 2.

For the punching test, a circular hole of a thickness of 1.8 mm and a diameter of 10 mm was punched out of each test piece using a 300 kN universal tester. For a punch die, SKD11 conforming to the JIS standards mainly for cold work dies having a punch and a dice both adjusted at 60 HRC was used. The test was conducted under conditions of a punching speed of 1.7 mm/s and a clearance of 5%. A punched item with 20 to 30 punching shots was collected and was evaluated in terms of the amount of sagging at a shear surface and a shear surface rate. More specifically, each index was measured and an average was calculated in a direction in which a material steel plate was rolled and in a direction at a right angle to the rolling direction. Thresholds for determining pass or failure were 0.2 mm for the sagging amount and 70% for the shear rate. A test piece with indexes satisfying all the thresholds was evaluated as being good and is identified with o in Table 2.

For the pin-on-disk friction and wear test, the wear test was conducted using a pin-on-disk friction and wear tester while mission oil was dropped. More specifically, a pin having a rectangular plate shape of 10 mm by 2 mm of a thickness of 1.8 mm was fixed to a sample holder so as to form a surface to contact a disk into a thickness of 1.8 mm by 2 mm. Non-woven cloth (buff) was affixed to the disk. With application of paste containing aluminum oxide of a particle diameter of 0.1 μm, the wear test was conducted under conditions of a friction speed of 1.0 m/s and a friction distance of 3600 m while the pin was pressed under a test load of 50 N. A friction surface of the pin before conduction of the friction test was controlled at roughness Ra=0.2 μm. A test piece resulting in roughness Ra=0.1 μm or more of the friction surface of the pin after conduction of the friction test was evaluated as being good and is identified with o in Table 2.

The heat spot resistance test (rapid heating and rapid cooling test) was conducted through a method of heating a front layer part locally by applying powerful laser light for a short period of time to a surface of a test piece. Specifically, after the surface of the steel plate was heated with the laser light, the laser irradiation was stopped. Then, the self-cooling effect of the steel plate rapidly cooled the heated part to produce a characteristic altered layer (layer containing martensite subjected to structure change) in a heat spot. Even in the absence of the martensitic phase, temperature increase resulting from the laser irradiation may cause recrystallization of a material steel plate hardened by cold rolling to form coarse crystal grains, thereby reducing hardness in some cases. If the altered layer is formed in this way resulting from either hardening or softening, a difference is generated between cross-sectional hardness inside the material steel plate and hardness at the laser-irradiated part. This allows evaluation of heat spot resistance by means of measurement of cross-sectional hardness at a front layer part and internal cross-sectional hardness.

The following describes in detail how this heat spot resistance test was conducted. As shown in FIG. 1, a test piece 1 of 25 mm by 25 mm extracted from each sample was fixed with a bolt not shown in the drawings to a central part of a surface of a steel block 2 of 60 mm by 60 mm and a thickness of 20 mm. Then, a laser beam was applied to a central part of a surface of the test piece 1. Regarding conditions for the irradiation, a CO₂ laser was applied with an effective output of 1080 W, a beam shape was 6 mm in diameter, and an irradiation time was 0.75 seconds.

As shown in FIGS. 2A to 2C, in the cross section of the test piece 1 after the laser irradiation, Vickers hardness was measured at a laser irradiated measuring site 3 a at a distance of 100 μm away from the surface in the laser-irradiated part 3, to which laser was applied, as well as at a thickness central part 4 corresponding to a central part of a thickness direction. Then, a degree of hardening or softening of the front layer (laser irradiated measuring site 3 a) relative to the internal hardness (hardness of the thicknesses central part 4) was evaluated. In Table 2, a test piece 1 generating a difference of ±50 HV or less between the hardness at the front layer and the internal hardness was evaluated as being good and is identified with o, a test piece 1 generating the difference exceeding 50 HV but below 100 HV is identified with Δ, a test piece 1 generating the difference of 100 HV or more is identified with ΔΔ, and a test piece 1 generating the difference below −50 HV is identified with ▾.

The test pieces were evaluated comprehensively. A test piece evaluated as being good in all the following three evaluations was determined to have passed the tests and is identified with o in Table 2: evaluation of the nature of a punching surface through the punching test, evaluation of antifriction and antiwear performance through the pin-on-disk friction and wear test, and evaluation of heat spot resistance through the heat spot resistance test.

Respective conditions for the tests and test results are shown in Table 2.

TABLE 2 Carbide average Hard- particle Rapid Plate ness at diameter heating/ Heat Average thick- cross of front Heat Punch- Rapid Compre- SAE- Test rolling cooling Anneal- Cold ness section layer part conduc- ing Friction cooling hensive No. 2 No. condition rate ing rolling (mm) (HV) (μm) tivity test test test evaluation test  1 Comparative 1250° C. 33° C./ No Yes 1.8 254 A ∘ ∘ x ▾ x heating to sec. 570° C.  2 Comparative 1250° C. 31° C./ No Yes 1.8 265 B x ∘ ∘ ΔΔ x heating to sec. 570° C.  3 Comparative 1250° C. 28° C./ No Yes 1.8 256 B ∘ ∘ ∘ Δ x heating to sec. 570° C.  5 Comparative 1250° C. 28° C./ No Yes 1.8 363 B ∘ x ∘ ∘ x heating to sec. 570° C.  6 Comparative 1250° C. 30° C./ No Yes 1.8 258 B ∘ ∘ x ▾ x heating to sec. 570° C.  7 Comparative 1250° C. 29° C./ No Yes 1.8 377 C ∘ x ∘ ∘ x heating to sec. 570° C.  8 Comparative 1250° C. 32° C./ No Yes 1.8 347 B ∘ x ∘ ∘ x heating to sec. 570° C.  9 Comparative 1250° C. 33° C./ No Yes 1.8 246 B ∘ x ∘ Δ x x heating to sec. 600° C. 10 Comparative 1250° C. 30° C./ No Yes 1.8 254 B x x ∘ ΔΔ x x heating to sec. 600° C. 13 Working 1250° C. 27° C./ No Yes 1.8 252 B ∘ ∘ ∘ ∘ ∘ ∘ Example heating to sec. 570° C. 14 Working 1250° C. 30° C./ No Yes 1.8 261 B ∘ ∘ ∘ ∘ ∘ Example heating to sec. 570° C. 17 Working 1250° C. 32° C./ No Yes 1.8 257 B ∘ ∘ ∘ ∘ ∘ Example heating to sec. 570° C. 19 Working 1250° C. 26° C./ No Yes 1.8 260 B ∘ ∘ ∘ ∘ ∘ Example heating to sec. 650° C. 25 Working 1250° C. 32° C./ No Yes 1.8 246 B ∘ ∘ ∘ ∘ ∘ Example heating to sec. 600° C. 26 Working 1250° C. 27° C./ No Yes 1.8 238 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 27 Working 1250° C. 28° C./ No Yes 1.8 282 B ∘ ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 28 Working 1250° C. 32° C./ No Yes 1.8 234 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 29 Working 1250° C. 30° C./ No Yes 1.8 278 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 30 Working 1250° C. 25° C./ No Yes 1.8 297 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 31 Working 1250° C. 23° C./ No Yes 1.8 323 B ∘ ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C. 32-a Working 1250° C. 24° C./ No Yes 1.8 292 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C. 32-b Comparative 1250° C. 28° C./ No Yes 1.8 266 A ∘ ∘ x ▾ x heating to sec 725° C. 32-c Comparative 1250° C. 30° C./ No No 1.8 415 A ∘ x x ▾ x x heating to sec 450° C. 32-d Comparative 1250° C. 11° C./ No No 1.8 260 C ∘ ∘ ∘ ▾ x heating to sec 630° C. 33 Working 1250° C. 23° C./ No No 1.8 262 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 630° C. 34 Working 1250° C. 25° C./ 690° C.- No 1.8 267 B ∘ ∘ ∘ ∘ ∘ ∘ Example heating to sec 20 h 520° C. 35 Working 1250° C. 27° C./ 690° C.- No 1.8 258 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 20 h 520° C. 36 Working 1250° C. 24° C./ No Yes 1.8 293 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C. 37 Working 1250° C. 27° C./ No Yes 1.8 262 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C. 38 Working 1250° C. 25° C./ No Yes 1.8 278 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C. 39 Working 1250° C. 23° C./ No Yes 1.8 256 B ∘ ∘ ∘ ∘ ∘ Example heating to sec 600° C.

As shown in Table 2, all Working Examples achieved favorable results in terms of punching performance, antifriction and antiwear performance, and heat spot resistance.

On the other hand, Test No. 1 as a comparative example, containing neither Nb nor V and being small in Ti content, precipitated almost no microscopic carbides. Therefore, it can be considered that the antiwear performance was lowered and surface softening occurred in the rapid heating and rapid cooling test.

Test No. 2 as a comparative example, having a C content of over 0.12%, yielded occurrence of martensitic transformation at the rapidly cooled part in the rapid heating and rapid cooling test. It can be considered that hardening of the surface occurred and the heat spot resistance proved to be defective, and that the heat conductivity also degraded.

Test No. 3 as a comparative example, having a Q value larger than 1, yielded martensitic transformation at the rapidly cooled part in the rapid heating and rapid cooling test. It can be considered that hardening of the surface occurred and the heat spot resistance degraded.

Test No. 5 as a comparative example, having an Si content of over 1.0%, as can be considered, lowered in processibility and the punchability lowered.

Test No. 6 as a comparative example, having a C content of below 0.03%, precipitated small amounts of carbides and cementite. It can be considered that the antiwear performance lowered and the softening of the surface occurred in the rapid heating and rapid cooling test.

Test No. 7 as a comparative example, having a Ti content of over 0.3%, as can be considered, yielded hardening of the material and the punchability lowered.

Test No. 8 as a comparative example, in which the value of the formula (2) relating to Ti and Nb contents was larger than 0.3, as can be considered, yielded hardening of the material and the punchability lowered.

Test No. 9 as a comparative example, having an Mn content of over 0.8% and a Q value larger than 1, can be considered that the punchability lowered and the surface hardened through the rapid heating and rapid cooling test.

Test No. 10 as a comparative example, having an Mn content of over 0.8% and a Q value larger than 1, can be considered that the punchability lowered and the surface hardened in the rapid heating and rapid cooling test. Also, it can be considered that the heat conductivity lowered because of a C content larger than the specified range of chemical composition.

Test No. 32-b as a comparative example, in which the winding temperature after hot rolling was higher than 700° C., yielded smaller amounts of precipitates at the surface layer part due to progress of surface decarbonization and decreased in the diameter of particles of precipitated carbides. Thus, it can be considered that the antiwear performance lowered and the surface softened in the rapid heating and rapid cooling test.

Test No. 32-c as a comparative example, in which the winding temperature after hot rolling was lower than 500° C., yielded hardening of the material and the punchability lowered because of smaller amounts of precipitated carbides, and it can be considered that the surface softened in the rapid heating and rapid cooling test.

Test No. 32-d as a comparative example, because of a cooling rate slower than 20° C./sec, caused carbides precipitated at the surface layer part to be coarsened, and it can be considered that the surface hardened in the rapid heating and rapid cooling test.

Further, with regard to Test No. 13, Test No. 27, Test No. 31 and Test No. 34 as Working Examples, as well as Test No. 9, Test No. 10 and Test No. 32-c as comparative examples, test piece were actually machined into the form of a separate plate. Then, these samples were subjected to a clutch performance test with an SAE-No. 2 tester, which is a clutch friction tester, where presence or absence of heat spots was visually observed.

As a result, the occurrence of a heat spot was not observed in any of Working Examples. In contrast, the occurrence of a heat spot was observed in all Comparative Examples. 

The invention claimed is:
 1. A method of manufacturing a cold-rolled steel plate, wherein a steel slab having a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, Nb from 0.03 to 0.4%, and Al at 0.05% or less, with a residue being formed of Fe and unavoidable impurities, the chemical composition satisfying a formula (1): 5*C %−Si %+Mn %−1.5*Al %<1, wherein the steel slab is smelted, the steel slab is heated to 1200° C. or more and hot rolled at a finishing temperature of 850° C. or more and 950° C. or less to form a hot-rolled steel plate, the hot-rolled steel plate is cooled at an average cooling rate of 20° C. per second or more from the finishing temperature to the winding temperature, the cooled hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and as a final step or steps, the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, forming a product, thereby obtaining cross-sectional hardness from 200 to 400 HV and an average diameter of particles of an Nb-based carbide as a precipitate is from 20 to 100 nm.
 2. A method of manufacturing a cold-rolled steel plate, wherein a steel slab having a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, V from 0.03 to 0.3%, and Al at 0.05% or less, with a residue being formed of Fe and unavoidable impurities, the chemical composition satisfying the formula (1): 5*C %−Si %+Mn %−1.5*Al %<1, wherein the steel slab is smelted, the steel slab is heated to 1200° C. or more and hot rolled at a finishing temperature of 850° C. or more and 950° C. or less to form a hot-rolled steel plate, the hot-rolled steel plate is cooled at an average cooling rate of 20° C. per second or more from the finishing temperature to the winding temperature, the cooled hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and as a final step or steps, the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, forming a product, thereby obtaining cross-sectional hardness from 200 to 400 HV and an average diameter of particles of a V-based carbide as a precipitate is from 20 to 100 nm.
 3. A method of manufacturing a cold-rolled steel plate, wherein a steel slab having a chemical composition containing, on the basis of percent by mass, C from 0.03 to 0.12%, Si from 0 to 1.0%, Mn from 0.2 to 0.8%, P at 0.03% or less, S at 0.03% or less, and Al at 0.05% or less so as to satisfy the formula (1): 5*C %−Si %+Mn %−1.5*Al %<1, and the chemical composition further containing a plurality of elements out of Nb from 0.01 to 0.4%, V from 0.01 to 0.3%, and Ti from 0.01 to 0.3% so as to satisfy a formula (2): 0.04<(Nb %/1.4)+(V %/1.1)+Ti %<0.3, with a residue being formed of Fe and unavoidable impurities, wherein the steel slab is smelted, the steel slab is heated to 1200° C. or more and hot rolled at a finishing temperature of 850° C. or more and 950° C. or less to form a hot-rolled steel plate, the hot-rolled steel plate is cooled at an average cooling rate of 20° C. per second or more from the finishing temperature to the winding temperature, the cooled hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and as a final step or steps, the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, forming a product, thereby obtaining cross-sectional hardness from 200 to 400 HV and an average diameter of particles of carbides containing at least one of Nb, V and Ti as precipitates is from 20 to 100 nm.
 4. The method of manufacturing a cold-rolled steel plate, wherein the steel slab having the chemical composition according to claim 1, wherein the chemical composition further containing, on the basis of percent by mass, at least one of Cr from 0.10 to 2.0%, Ni from 0.05 to 0.5%, Mo from 0.05 to 0.5%, and B from 0.0002 to 0.002% so as to satisfy a formula (3): 5*C %−Si %+Mn %+1.6*Cr %−0.8*Ni %−1.5*Al %>1, with a residue being formed of Fe and unavoidable impurities, wherein the steel slab is smelted, the steel slab is heated to 1200° C. or more and hot rolled at a finishing temperature of 850° C. or more and 950° C. or less to form a hot-rolled steel plate, the hot-rolled steel plate is cooled at an average cooling rate of 20° C. per second or more from the finishing temperature to the winding temperature, the cooled hot-rolled steel plate is wound from 500 to 700° C. to form a hot-rolled coil, and as a final step or steps, the hot-rolled coil is cold rolled or the hot-rolled coil is annealed and cold rolled, forming a product, thereby obtaining cross-sectional hardness from 200 to 400 HV and an average diameter of particles of an Nb-based carbide as a precipitate is from 20 to 100 nm. 